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S249425-002 - Hobart Fabcor 86R 5/64" Metal-Cored Wire, 60lb Coil

Packaging: 60lb coil
$10.52/lb $394.80/60lb coil only $6.58/lbSave 37%

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OVERVIEW

Hobart Fabcor 86R: The Solution for Mill Scale Welding

The Hobart Fabcor 86R is a premium metal-cored welding wire designed to tackle one of the most common challenges in industrial fabrication: welding over mill scale and light rust. Unlike standard solid wires that require pristine surface preparation, the Fabcor 86R features a specialized chemical composition rich in deoxidizers, specifically silicon and manganese. This formulation allows the wire to penetrate through surface contaminants effectively, reducing porosity and ensuring sound, high-quality welds even when base material preparation is limited. For shops handling large structural steel components, railcars, or heavy machinery, this capability translates directly to time savings and increased throughput.

This specific product comes in a 5/64-inch diameter, making it a heavy-hitter for high-amperage applications where deposition rate is king. Metal-cored wires like the Fabcor 86R are known for their ability to lay down metal faster than solid wires while producing significantly less slag than flux-cored alternatives. This means welders can travel faster and spend less time chipping slag between passes. The 5/64" size is particularly well-suited for heavy plate fabrication where deep penetration and large fillet welds are required. It operates smoothly with Argon-rich shielding gas mixtures (typically 75% to 95% Argon with a CO2 balance), providing a stable arc and minimal spatter.

Packaged in a 60 lb coil, this product is designed for industrial environments where downtime must be minimized. The larger coil size reduces the frequency of changeovers compared to standard 33 lb spools, keeping your welding cells active for longer periods. Whether you are welding in the flat or horizontal position, the Fabcor 86R delivers consistent mechanical properties and excellent bead appearance. It is an AWS E70C-6M classified wire, ensuring it meets rigorous industry standards for tensile strength and impact toughness. Choose Hobart Fabcor 86R for a welding consumable that balances forgiveness on dirty steel with high-speed performance.

Additional Information
Packaging Description:60lb coil
Diameter:5/64"
Weld Process:Metal Core
AWS Spec :E70C-6M
Position:Flat/Horizontal
Polarity:DC+
Wire Type:Metal-cored
Shielding Gas Requirement:75-95% Argon / Balance CO2
Tensile Strength:70,000 PSI (Typical)
Current Type:DCEP
Alloy Type:Carbon Steel
----- new values below ----
Wire Type:Metal-Cored
Shielding Gas Requirement:75-95% Argon / Balance CO2
Tensile Strength:70,000 psi (Typical)
Current Type:DCEP
Alloy Type:Carbon Steel
Brand:Hobart
Diameter:5/64"
Packaging Description:60lb coil
Weld Process:Metal Core
AWS Spec:E70C-6M
Position:Flat/Horizontal
Polarity:DC+

INCLUDED

  • 1 x 60 lb Coil of Hobart Fabcor 86R Metal-Cored Wire (5/64" Diameter)

APPLICATIONS

  • Shipbuilding: Ideal for welding heavy hull plates and structural components where mill scale is prevalent.
  • Railcar Manufacturing: Provides the high deposition rates needed for long, continuous welds on railcar frames.
  • General Heavy Fabrication: Suitable for structural steel, heavy equipment manufacturing, and earthmoving machinery.
  • Automated Welding: Consistent wire feeding and arc characteristics make it excellent for robotic cells.
  • Storage Tank Construction: Efficient for welding thick wall sections in the flat and horizontal positions.

FAQ

Hobart Fabcor 86R is designed to run on a mixture of Argon and CO2. The recommended mixture is typically 75% to 95% Argon with the balance being CO2. It is not designed for 100% CO2.

Yes, the Fabcor 86R formulation includes higher levels of silicon and manganese deoxidizers specifically to tolerate moderate mill scale and light rust better than standard solid wires.

This wire is classified as E70C-6M according to AWS A5.18 standards.

No, this is a metal-cored wire. While it is tubular like flux-core, the core is filled with metallic powders rather than flux. It produces very little slag compared to flux-cored wires.

Fabcor 86R is primarily designed for flat and horizontal welding positions. Vertical welding is generally difficult with metal-cored wire of this diameter without pulsed waveforms.

Yes, unlike a spool which mounts directly to a hub, a 60lb coil typically requires a coil adapter or a wire feeder equipped with a coil carrier to support the wire correctly.

This specific product is 5/64 inch (approx. 2.0 mm) in diameter.

This wire should be used with Direct Current Electrode Positive (DCEP), also known as Reverse Polarity.

CATALOGUE & SPEC SHEETS

Spec Sheet
Safety Data Sheet