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S279512-058 - Hobart FabCOR Edge Ni1 0.045 Metal-Cored Wire 1000lb Bulk

Packaging: 2000lb exacto pak
$12.72/lb $15,900.00/2000lb exacto pak only $7.95/lbSave 37%

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OVERVIEW

Technical Overview of Hobart FabCOR Edge Ni1

The Hobart FabCOR Edge Ni1 .045" Metal-Cored Wire is a premium consumable engineered for the high-demand fabrication of nickel-molybdenum steels. This wire is formulated to meet AWS E80C-Ni1 H4 classifications, delivering exceptional mechanical properties, particularly in environments requiring high impact toughness at sub-zero temperatures. The "Edge" designation in the FabCOR line signifies Hobart's advanced manufacturing technology that improves current transfer and arc stability, resulting in higher deposition efficiency and superior wetting characteristics compared to conventional metal-cored wires.

Ideally suited for welding steels with nominal nickel contents of 0.50%, 1.00%, and 1.50%, this wire provides a reliable solution for structural integrity in cold climates. It is also an effective choice for weathering steels where exact color matching is secondary to structural performance. The wire operates effectively with shielding gas mixtures of either 75% Argon/25% CO2 or a richer 98% Argon/2% Oxygen blend. The high-argon mixture typically promotes a spray transfer mode that minimizes spatter and maximizes travel speed, essential for automated or high-volume manual welding operations.

One of the standout technical features of the FabCOR Edge Ni1 is its silicon management. The flux formulation aggregates silicon into small, easily removable islands rather than a tenacious coating, significantly reducing inter-pass cleaning time in multi-pass welds. This 1000 lb bulk package (Rx-Pk) is designed for high-volume industrial environments, reducing changeover downtime and ensuring consistent wire feeding for continuous manufacturing processes.

Key Technical Specifications:

  • AWS Classification: E80C-Ni1 H4
  • Typical Charpy V-Notch: High impact values at -40°F to -50°F
  • Deposition Rate: Higher than comparable solid wires
  • Current Type: DCEP (Direct Current Electrode Positive)
Additional Information
Packaging Description:1000 lb Bulk Pack, 2000lb exacto pak
Diameter:0.045
Weld Process:Metal Core
AWS Spec :E80C-Ni1
Polarity:DC+
Position:Flat/Horizontal
Material Composition:Nickel-Molybdenum Steel
Wire Diameter:0.045"
Wire Type:Metal-cored
Shielding Gas Requirement:75% Argon / 25% CO2, 98% Argon / 2% Oxygen
AWS Classification:E80C-Ni1 H4
Packaging Type:1000 lb Rx-Pk (Bulk)
Impact Toughness:High at Low Temperatures
----- new values below ----
Material Composition:Nickel-Molybdenum Steel
Wire Diameter:0.045"
Wire Type:Metal-Cored
Shielding Gas Requirement:75% Argon / 25% CO2, 98% Argon / 2% Oxygen
AWS Classification:E80C-Ni1 H4
Packaging Type:1000 lb Rx-Pk (Bulk)
Impact Toughness:High at Low Temperatures
brand:Hobart
diameter:0.045
weld-process:Metal Core
packaging-description:1000 lb Bulk Pack
aws-spec:E80C-Ni1
polarity:DC+
position:Flat/Horizontal

INCLUDED

  • 1000 lb Rx-Pk of FabCOR Edge Ni1 .045" Metal-Cored Wire

APPLICATIONS

  • Heavy Equipment Manufacturing
  • Agricultural Machinery
  • Railcar Construction and Repair
  • Mining Equipment Fabrication
  • General Structural Fabrication
  • Castings Repair
  • Automotive Components
  • Applications requiring toughness at sub-zero temperatures

FAQ

This wire is designed for use with mixed gases. Recommended mixtures are 75% Argon / 25% CO2 for general purpose or 98% Argon / 2% Oxygen for improved spray transfer and wetting.

The Hobart FabCOR Edge Ni1 meets the AWS A5.28 classification of E80C-Ni1 H4.

This is a metal-cored wire (GMAW-C). It contains a metal powder core rather than a flux core, offering higher deposition efficiency and less slag than flux-cored wires.

Ni1 indicates that the wire deposit contains approximately 1% Nickel (nominally), which improves the impact toughness of the weld metal, especially at low temperatures.

Metal-cored wires like FabCOR Edge Ni1 are primarily designed for flat and horizontal positions due to the fluid nature of the puddle. Out-of-position welding usually requires pulsed MIG capabilities or short-circuit transfer, though it is less common for this diameter and class.

This specific SKU (S279512-058) is a 1000 lb bulk package, typically a reel or drum (Rx-Pk), intended for high-volume robotic or automated setups.

Metal-cored wires produce very little slag compared to flux-cored wires. You will typically see small silicon islands that need to be removed before painting or subsequent passes, but there is no full slag covering.

Yes, it can be used for weathering steel applications where a precise color match is not critical but structural integrity is required.

CATALOGUE & SPEC SHEETS

Spec Sheet
Safety Data Sheet