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309LFC-0-035-1 - 309L Flux Core Stainless MIG Wire .035 1lb

Packaging: 1lb per spool
$89.60/lb $56.00/1lb per spool only $56.00/lbSave 37%

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OVERVIEW

Premium 309L Flux Cored Stainless Steel Wire for Dissimilar Metals

Josef Gas is proud to offer high-performance welding consumables designed for professional fabricators and industrial maintenance teams. Our 309L Flux Cored Stainless Steel Wire (0.035" diameter, 1 lb spool) is the definitive choice when facing the challenge of joining dissimilar metals. Whether you are welding stainless steel (304 or 309 grades) to carbon steel or low-alloy steel, this wire provides a robust, crack-resistant bond essential for structural integrity.

The "L" in 309L stands for Low Carbon, a critical feature that reduces the risk of carbide precipitation during the welding process. This ensures that the corrosion resistance of the stainless steel is maintained, even in the heat-affected zone. Unlike solid MIG wires, this flux-cored option (typically E309LT-1/4) utilizes a specialized flux composition inside the tubular wire. This design promotes a stable arc, smooth metal transfer, and a slag system that supports the weld puddle, allowing for excellent bead contour and easy cleanup. It is particularly effective for out-of-position welding where puddle control is paramount.

Applications and Performance

This wire is engineered for versatility. It serves as an excellent buffer layer when cladding carbon steel with stainless steel, preventing dilution issues before applying a final layer of 308L or 316L. The 0.035-inch diameter is a standard size compatible with most industrial MIG welders, offering a balance between deposition rate and heat input control. The convenient 1 lb spool size is perfect for maintenance trucks, small repair jobs, or testing procedures where a large bulk spool is unnecessary.

Note: This is a gas-shielded flux-cored wire. For optimal results, use with 100% CO2 or a 75% Argon / 25% CO2 shielding gas mixture to ensure a clean, porosity-free weld.

Additional Information
Packaging Description:1lb per spool
Weld Process:Flux Core
Diameter:0.035
Spool Size:1 lb, 1lb spool
Brand:Josef
AWS Spec :E70T-1
Position:All Position
Polarity:DC+
AWS Classification:E309LT-1, E309LT-4
Material Composition:Stainless Steel 309L
Wire Diameter:0.035"
Shielding Gas Requirement:100% CO2, 75% Argon / 25% CO2
Applications:Buffer Layers, Cladding, Dissimilar Metal Joining
----- new values below ----
AWS Classification:E309LT-1, E309LT-4
Material Composition:Stainless Steel 309L
Wire Diameter:0.035"
Shielding Gas Requirement:100% CO2, 75% Argon / 25% CO2
Applications:Dissimilar Metal Joining, Buffer Layers, Cladding
Spool Size:1 lb
diameter:0-035
spool-size:1lb-spool
weld-process:flux-core
polarity:dc
position:all-position

INCLUDED

  • 1 x 1 lb Spool of 309L Flux Cored Stainless Steel Wire (0.035")
  • Moisture-resistant packaging

APPLICATIONS

  • Joining 304/309 stainless steel to carbon steel or low-alloy steel
  • Welding buffer layers on carbon steel prior to stainless cladding
  • Repairing stainless steel liners in mild steel hoppers or chutes
  • General maintenance and repair of dissimilar metal equipment
  • Automotive exhaust repair involving stainless-to-steel connections
  • Sheet metal fabrication requiring high corrosion resistance

FAQ

309L is primarily used for welding dissimilar metals, such as joining stainless steel (like 304) to mild carbon steel. It is also used for applying buffer layers.

Yes, this is typically a gas-shielded flux-cored wire (FCAW-G). It usually requires 100% CO2 or a 75% Argon / 25% CO2 mix. It is not a gasless wire.

The 'L' stands for Low Carbon. This reduces the risk of carbide precipitation during welding, which helps maintain corrosion resistance and prevents cracking.

While it is physically possible, it is not recommended or cost-effective. You should use E71T-1 or ER70S-6 for mild steel to mild steel applications.

This wire has a diameter of 0.035 inches (approximately 0.9 mm).

This is a flux-cored wire, meaning it has a tubular design filled with flux, which helps with arc stability and slag formation.

Yes, as long as your welder can handle 0.035" wire and has a spindle adapter for 1 lb (4-inch diameter) spools.

Most gas-shielded flux-cored stainless wires run on DCEP (Direct Current Electrode Positive), also known as Reverse Polarity.