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TTU948 - R45 Oxy-Acetylene Mild Steel Welding Rod 2.5mm 1lb

Packaging: 1 lb tube
$10.68/lb $6.68/1 lb tube only $6.68/lbSave 37%

In stock

OVERVIEW

High-Quality R45 Mild Steel Gas Welding Rods

The RG4525-1 is a premium quality, general-purpose mild steel welding rod designed specifically for oxy-fuel gas welding applications. Manufactured to meet AWS A5.2 Class R45 standards, this filler metal is an essential consumable for fabricators, maintenance teams, and metalworkers who rely on the precision and control of oxy-acetylene welding. The rod features a nominal diameter of 2.5mm, making it an excellent middle-ground choice for bridging gaps in medium-gauge sheet metal or performing root passes on pipe welds.

One of the defining characteristics of this R45 rod is its copper coating. This thin layer serves a dual purpose: it significantly extends the shelf life of the product by preventing oxidation and rust on the steel surface, and it ensures smooth handling during the welding process. The core wire is a low-carbon steel formulation that produces welds with high ductility. This property is crucial for applications where the welded joint may need to undergo subsequent machining, bending, or forming without cracking. The weld deposit exhibits a minimum tensile strength of 45,000 psi, providing structural integrity for non-critical applications.

When using this rod for mild steel, no flux is required, which simplifies the welding process and allows the operator to maintain a clear view of the weld puddle. The molten pool is fluid yet controllable, wetting out smoothly to the base metal toes. This makes it particularly effective for welding wrought iron, low-carbon steel pipes, and steel plates. Whether you are repairing vintage automotive parts, fixing steel furniture, or engaging in artistic metal sculpture, the R45 2.5mm rod delivers consistent, porosity-free results.

Packaged in a convenient 1lb tube, this product is ideal for small-to-medium jobs where bulk quantities are unnecessary. The 36-inch cut lengths are standard for the industry, providing enough reach to keep the welder's hand away from the heat zone while minimizing waste. Trust in the reliability of this general-purpose gas rod for all your oxy-fuel welding needs.

Additional Information
Packaging Description:1 lb tube
Weld Process:Oxy Fuel, Braze
Grade:R45
Diameter:2.5mm
Packaging:1lb tube
Brand:Generic
AWS Spec :A5.2
Polarity:Oxy Fuel
Material:Mild Steel
Length :36"
AWS Classification:A5.2 R45
----- new values below ----
Material:Mild Steel
Length:36"
AWS Classification:A5.2 R45
Coating:Copper Coated
diameter:2.5mm
grade:R45
packaging:1lb tube
polarity:Oxy Fuel
weld-process:Oxy-Fuel
brand:Generic

INCLUDED

  • 1 lb Tube of 2.5mm R45 Gas Welding Rods (36" Length)

APPLICATIONS

  • General purpose fabrication and repair of mild steel components
  • Automotive body repairs, exhaust systems, and vintage car restoration
  • Maintenance welding on wrought iron fences, gates, and furniture
  • Joining low-carbon steel pipes and fittings
  • Artistic metalworking and sculpture using oxy-fuel torches
  • Educational training for gas welding puddle control

FAQ

No, flux is generally not required when gas welding mild steel with R45 rods. The flame itself provides protection, and the steel does not require the chemical cleaning action of flux like brazing does.

These rods have a diameter of 2.5mm, which is approximately 3/32 of an inch.

While it is physically possible to use R45 for TIG welding mild steel, it is not recommended. R45 is formulated for the slower cooling rates of gas welding. For TIG welding, an ER70S-6 rod is superior as it contains deoxidizers to prevent porosity.

The '45' in R45 stands for a minimum tensile strength of 45,000 psi.

No, R45 is for mild steel. Welding cast iron requires specialized high-nickel rods or cast iron gas rods and specific pre-heat/post-heat procedures.

The copper coating protects the steel rod from rusting while in storage and helps the rod slide smoothly if it were being fed, though for cut lengths it primarily serves as corrosion protection.

You need Oxygen and a fuel gas, typically Acetylene, to create the high-temperature flame required for fusion welding steel.