S307212-045 - Hobart Quantum Arc D2 ER80S-D2 .045 MIG Wire 45lb Reel

Technical Overview: Hobart Quantum Arc D2 ER80S-D2

The Hobart Quantum Arc D2 is a premium low-alloy solid MIG welding wire designed to meet the rigorous demands of high-strength fabrication. Classified under AWS A5.28 as ER80S-D2, this wire is engineered with specific additions of Manganese (Mn) and Molybdenum (Mo). These alloying elements significantly enhance the tensile strength and yield strength of the weld deposit compared to standard mild steel wires like ER70S-6. This makes the Quantum Arc D2 an exceptional choice for welding carbon and low-alloy steels where structural integrity and load-bearing capacity are critical.

One of the defining characteristics of this wire is its high-quality copper coating. This coating serves multiple technical functions: it improves electrical conductivity at the contact tip for a stable arc, protects the wire from oxidation during storage, and ensures smooth, consistent feeding through the liner and gun, reducing the risk of burn-backs or bird-nesting. The wire is formulated to produce X-ray quality welds, meaning the deposited metal is virtually free from porosity and inclusions, a requirement often stipulated in code-work for pressure vessels and critical structural components.

The Quantum Arc D2 is versatile regarding shielding gas, operating effectively with either 100% CO2 or a mixture of 75% Argon / 25% CO2. While CO2 provides deeper penetration, the Argon blend offers a smoother arc and reduced spatter. The resulting weld bead is clean, with almost no slag to remove, facilitating faster multi-pass welding operations. This specific SKU (S307212-045) comes in a 0.045-inch diameter, wound onto a heavy-duty 45lb steel reel, ensuring stability and compatibility with industrial wire feeders commonly used in heavy manufacturing environments.

Metallurgically, the deposit maintains excellent ductility and toughness, making it suitable for applications involving ASTM A515, A516, and other high-strength low-alloy (HSLA) steels. It is particularly effective for single or multiple pass applications where the base metal requires a filler material that matches its superior mechanical properties.