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69100509 - Bonarc ER70S-6 .035" Solid MIG Welding Wire - 5kg Spool

Packaging: 5kg tube
$10.84/kg $33.90/5kg tube only $6.78/kgSave 37%

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OVERVIEW

High-Performance Mild Steel MIG Wire

The Bonarc ER70S-6 .035" Solid MIG Wire is a premium choice for professional fabricators requiring consistent quality and mechanical integrity in their mild steel welding applications. Supplied in a convenient 5kg (11lb) spool, this wire is perfectly sized for portable MIG machines and smaller workshop setups where maneuverability and space are considerations. The ER70S-6 classification indicates a high content of deoxidizers, specifically manganese and silicon, which are essential for combating porosity when welding over mill scale, light rust, or oil.

One of the standout characteristics of this Bonarc wire is its precision winding. Unlike random-wound spools that can snag or tangle, causing frustrating downtime and burn-backs, this wire is layer-wound to ensure smooth, uninterrupted feeding through the liner and contact tip. This results in a stable arc and consistent deposition rates, critical for achieving high-quality welds in production environments.

The chemical composition is optimized to produce a highly fluid weld pool with excellent wetting properties. This ensures the weld metal ties in smoothly at the toes, reducing the risk of lack of fusion and creating a flat, aesthetically pleasing bead profile. Whether used with 100% CO2 for deep penetration or an Argon/CO2 blend for reduced spatter and better cosmetics, this wire delivers reliable performance across a wide range of parameters.

Key Technical Benefits

  • Enhanced Deoxidation: High silicon levels help scavenge impurities, making it more forgiving on base metals that aren't perfectly clean.
  • Versatile Shielding Gas: Compatible with both straight CO2 and Argon-based mixtures, offering flexibility depending on the required penetration and bead appearance.
  • Mechanical Toughness: Provides excellent impact toughness even in low-temperature conditions, suitable for structural applications.
Additional Information
Weld Process:MIG
Packaging:5kg spool, 11lb spool
Material Composition:Mild Steel
Wire Diameter:0.035"
Wire Type:Solid
Shielding Gas Requirement:Argon/CO2 Mix, CO2
Spool Size:5kg
AWS Classification:ER70S-6
Applications:General Fabrication, Sheet Metal, Structural Steel
Wire Finish:Copper Coated
----- new values below ----
Material Composition:Mild Steel
Wire Diameter:0.035"
Wire Type:Solid
Shielding Gas Requirement:CO2, Argon/CO2 Mix
Spool Size:5kg
AWS Classification:ER70S-6
Applications:Sheet Metal, General Fabrication, Structural Steel
Wire Finish:Copper-Coated
Brand:BONARC
AWS Spec:ER70S-6
Diameter:0.035
Packaging:5kg spool
Weld Process:MIG
Polarity:DC+
Grade:S6 Copper Coated

INCLUDED

  • 1 x 5kg Spool of Bonarc ER70S-6 .035" Solid MIG Wire

APPLICATIONS

  • General metal fabrication
  • Automotive body repair and frames
  • Structural steel welding
  • Sheet metal work
  • Maintenance and repair operations (MRO)
  • Farm and agricultural equipment repair

FAQ

This ER70S-6 wire can be used with 100% CO2 for deeper penetration and lower cost, or an Argon/CO2 mix (like C25) for a smoother arc, less spatter, and a flatter bead profile.

No, this is a solid steel wire (ER70S-6) and requires an external shielding gas to protect the weld pool.

This is a 5kg spool, which is approximately 11 lbs. It typically fits MIG welders that accept 8-inch diameter spools.

The 'S-6' refers to the AWS classification ER70S-6, indicating higher levels of silicon and manganese deoxidizers compared to S-3 or S-2 wires, making it better for welding on mill scale or light rust.

Yes, solid MIG wire can be used in all positions (including overhead) when using Short Circuit Transfer mode.

It depends on your machine's spindle size. This 5kg spool usually requires an 8-inch spool adapter. Some very small hobby welders only take 4-inch (1kg/2lb) spools.

Yes, this Bonarc wire typically features a copper coating to improve electrical conductivity and protect the wire from rusting during storage.