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87318 - Kiswel Ecospark 420 0.045 Copper-Free MIG Wire Drum

Packaging: 250 kg drum
$7.10/kg $1,110.00/250 kg drum only $4.44/kgSave 37%

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OVERVIEW

Premium Copper-Free MIG Wire for Automation

The Kiswel Ecospark 420 ER70S-6 MIG Wire in the 0.045-inch diameter is a high-performance, copper-free solid wire designed specifically to meet the rigorous demands of robotic and high-speed automated welding. Packaged in a substantial 250kg (551 lb) drum, this product is engineered to maximize arc-on time and minimize the frequency of spool changes, making it an ideal choice for industrial manufacturing environments where efficiency is paramount.

Unlike traditional copper-coated wires, the Ecospark 420 features a unique surface treatment that provides excellent conductivity and rust protection without the use of copper. This innovation solves one of the most persistent issues in continuous welding: copper flaking. Over time, copper flakes from standard wires can accumulate inside gun liners and contact tips, leading to erratic feeding, arc instability, and frequent maintenance stops. By utilizing Ecospark 420, fabricators can significantly extend the lifespan of their torch consumables and maintain a consistent, trouble-free wire feed, even through long conduit runs typical in robotic setups.

Key Performance Benefits

Beyond its feeding reliability, this wire delivers exceptional weld quality. It produces a stable arc with minimal spatter, reducing the need for post-weld grinding and cleanup. The wire chemistry meets AWS A5.18 ER70S-6 standards, ensuring high tensile strength and excellent deoxidizing properties, which allow it to handle light mill scale and surface contaminants effectively. Additionally, the absence of copper coating results in cleaner welding fumes, contributing to a healthier working environment for operators.

Applications

  • Robotic Welding Cells: The bulk drum and non-flaking surface are perfect for continuous, automated operations.
  • Automotive Manufacturing: Delivers consistent penetration and bead appearance required for chassis and structural components.
  • Heavy Fabrication: Suitable for welding structural steel, farm implements, and general machinery.

Invest in the Kiswel Ecospark 420 to streamline your production line. The 250kg drum configuration ensures you spend less time swapping wire and more time welding, while the advanced wire finish guarantees the reliability your automated systems require.

Additional Information
Packaging Description:250 kg drum, 250kg drum
Weld Process:MIG
Grade:S6 Copper Coated, S6 Copper Free
Diameter:0.045
Packaging:250kg drum
Brand:BOHLER
AWS Spec :ER70S-6
Polarity:DC+, n/a
Wire Finish:Copper-Free
Shielding Gas Requirement:100% CO2, 75% Argon / 25% CO2
Wire Type:Solid
Current Type:DCEP
Applications:Automotive, General Fabrication, Robotics, Structural Steel
----- new values below ----
Wire Finish:Copper-Free
Shielding Gas Requirement:100% CO2, 75% Argon / 25% CO2
Wire Type:Solid
Current Type:DCEP
Applications:Automotive, Robotics, General Fabrication, Structural Steel
Brand:Kiswel
AWS Spec:ER70S-6
Diameter:0.045
Grade:S6 Copper Free
Packaging:250kg drum
Packaging Description:250kg drum
Polarity:DC+
Weld Process:MIG

INCLUDED

  • 1 x 250kg Drum of Kiswel Ecospark 420 ER70S-6 MIG Wire (0.045")

APPLICATIONS

  • Automotive assembly and component manufacturing
  • Robotic and automated welding cells
  • General heavy fabrication and structural steel
  • Agricultural equipment manufacturing
  • High-speed production welding

FAQ

The main advantage is the elimination of copper flaking. Ecospark 420 is a copper-free wire, meaning it does not shed copper particles that clog liners and contact tips, resulting in superior feedability and longer consumable life, especially in robotic applications.

Standard V-groove drive rolls for solid wire are typically suitable. However, because the wire surface is smoother and harder than copper-coated wire, ensuring correct tension is important to prevent slippage without deforming the wire.

Ecospark 420 ER70S-6 operates well with 100% CO2 for deep penetration or Argon/CO2 blends (such as C25) for a smoother arc and reduced spatter.

The 250kg drum is a bulk package that typically sits on the floor or a pallet. It requires a drum hood or cone and a conduit system to guide the wire from the drum to the wire feeder. This setup is common in robotic cells.

Yes, as an ER70S-6 class wire, it contains higher levels of manganese and silicon deoxidizers, making it capable of handling light to moderate mill scale and rust on the base metal.

Ecospark wires are treated with a special surface technology that provides rust resistance comparable to or better than copper-coated wires, provided they are stored in a dry, climate-controlled environment.

This specific product is 0.045 inches (approximately 1.2 mm) in diameter.